question-circle Frage Limit switch triggered

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28 Sep 2016 03:53 - 28 Sep 2016 03:54 #37801 von sgripp
Limit switch triggered wurde erstellt von sgripp
Hello,

It`s been a couple days since i finished the assembly of my stepcraft 420 v2 and I`m trying to procceed with the first steps manual provided with the uccnc software.
I`m having a problem with the reference switches (both y and x/z) as they appear as triggered in the software even when not pressed. To check for wiring problems i connected the switches in the e-stop port (which was working correctly) and they functioned correctly. The stepcraft profile that came with uccnc was configured with limits on pin 12 port 1, so i guess it`s correct. I can only think of a defective control board, and im going to check the voltage on the switch connectors as soon as i find my multimeter.
Is there any other possibility i may have overlooked?
Letzte Änderung: 28 Sep 2016 03:54 von sgripp.

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28 Sep 2016 10:48 #37810 von peterg1000
peterg1000 antwortete auf Limit switch triggered
Hi sgripp,

Use the "Diagnostics" screen to see the state of the inputs as seen by UCCNC - you should be able to determine if the s/w is responding to switch operations at the input to the control board (port1,12 is correct).

If the whole UCCNC package is functioning correctly, then when port1,12 is at logic 1 (input open circuit) the "Diagnostics" page I12 indicator will show green, as will X,Y,Z Home and X,Y,Z + Limit.

Peter

SC 420/2, Industrial VFD spindle from StoneyCNC
UC100 + UCCNC
Cut2D, Autosketch10, Draftsight, Eagle 9.5.1


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28 Sep 2016 14:51 #37816 von sgripp
sgripp antwortete auf Limit switch triggered
That`s the problem, it is not responding. The input 12 keeps green wether i press the switches or not

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28 Sep 2016 17:18 - 28 Sep 2016 17:25 #37824 von peterg1000
peterg1000 antwortete auf Limit switch triggered
Then it sounds very much like a hardware fault on the control board to me - unfortunately.

If you are confident, can you check continuity between the screw connector and the I12 pcb track, it will be soldered on the under side of course with a PTH through to the track on the top of the board- there might be a dry joint or a break in the track leading to a pullup resistor and the interface chip . A strong magnifying glass will help a lot.

I've attacked a picture for reference - the track concerned is the leftmost of the three arrowed. The tracks will be covered with solder resist, so be aware of that when you do a continuity check - perhaps the PTH nearest the group of resistors might be the best place to try. The tracks are labelled close to the screw connector.

Good luck!!


SC 420/2, Industrial VFD spindle from StoneyCNC
UC100 + UCCNC
Cut2D, Autosketch10, Draftsight, Eagle 9.5.1


There is no problem, however simple, that cannot be made more complicated by thinking about it.

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Letzte Änderung: 28 Sep 2016 17:25 von peterg1000. Grund: Added information
Folgende Benutzer bedankten sich: sgripp

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28 Sep 2016 20:27 #37830 von DerRoy
DerRoy antwortete auf Limit switch triggered
It could also be, that one of the switches are cabled the wrong way.
I would check this first.

MfG
Roy

SC 600/2; SolidWorks; UCCnC und UC100; EstlCam und Arduino Steuerung; KRESS 800kfme;

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28 Sep 2016 23:40 #37832 von peterg1000
peterg1000 antwortete auf Limit switch triggered
The switches have already been proven to operate correctly by patching them into the ESD circuit - so it does point to a board fault rather than a switch fault.

The indicator at green indicates an open circuit, black indicates a short to ground, which is the untripped condition.

SC 420/2, Industrial VFD spindle from StoneyCNC
UC100 + UCCNC
Cut2D, Autosketch10, Draftsight, Eagle 9.5.1


There is no problem, however simple, that cannot be made more complicated by thinking about it.

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10 Okt 2016 03:30 #38121 von sgripp
sgripp antwortete auf Limit switch triggered
I din`t have time the last couple weeks to continue testing with the machine. This weekend however, i kept testing trying to find the cause of the problem. I re-checked the continuity of all cables and to my surprise the x/z limit cable was giving an intermitent continuity, I tried moving the cable and found a position that it kept cuurent flowing, and then i could reset the machine through UCCNC.
It wasn`t a control board fault after all, just some bad luck ^^. It took some time to replace the cable but its working perfectly now. I checked the original one and it seems that it was broken at the right angle curve when going down the gantry

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10 Okt 2016 17:38 #38143 von peterg1000
peterg1000 antwortete auf Limit switch triggered
Glad you solved it and that your control board is healthy.

Intermittents are a b*****d to cure!!

SC 420/2, Industrial VFD spindle from StoneyCNC
UC100 + UCCNC
Cut2D, Autosketch10, Draftsight, Eagle 9.5.1


There is no problem, however simple, that cannot be made more complicated by thinking about it.

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